Send Inquiry

Request To Call Back

Industrial Pretreatment Plants

Get a Price/Quote

Industrial Pretreatment Plants Specification

Model No
IPTP-100

Accessories
Chemical Dosing System, Sludge Filter, Storage Tanks

Frequency
50 Hz

Production Capacity
Continuous Operation

Temperature Range
Ambient - 95C

Driven Type
Electric

Speed
1450 RPM

Installation Guideline
Site Installation & Commissioning Provided

Motor Power
3 HP

Automation Grade
Semi-Automatic

Efficiency (%)
>90%

Usage & Applications
Effluent Treatment, Electroplating, Surface Cleaning, Metal Finishing

Type
Industrial Pretreatment Plant

Material
Mild Steel (MS), Stainless Steel (SS)

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
220-440 V

Power
2 - 10 kW (based on capacity)

Weight (kg)
1200 kg (approx.)

Dimension (L*W*H)
3500 x 1800 x 2100 mm (customizable)

Color
Grey, Blue

Capacity
Up to 100 m3/day

Features
Corrosion Resistance, Sturdy Design, Low Maintenance

Power Consumption
As per model size, typically 5 kW per unit

Surface Finish
Powder Coated

Machine Type
Pretreatment Plant

Compliance
Meets Industrial Effluent Discharge Standards

Flow Rate
Up to 100,000 LPD

Noise Level
< 80 dB

Pretreatment Tanks
Multi-stage, Acid and Alkali Resistant

Service Support
On-site & Remote Assistance Available

Operating Pressure
1-4 kg/cm2

Neutralization Tank
Included with MS/FRP Lining

Mixing Mechanism
Agitator Motor Fitted

pH Control System
Automatic Dosing & Monitoring

Discharge Outlet
PVC/SS Outlet, 63 mm

Tank Material Thickness
5-8 mm

Number of Stages
2-5 (customizable as per requirement)

Safety Features
Overload and Short-Circuit Protection

Portability
Stationary, Skid-Mounted on Request

Water Inlet Connection
2 inch BSP

Maintenance Requirement
Minimal, Easy Access

About Industrial Pretreatment Plants

We have emerged as a prominent organization engaged in manufacturing and exporting premium quality Pretreatment Plant. These plants are capable of doing varieties of things, sum of their main functions include removing oil, metal oxides, lubrication greases, soil and welding scales. Offered plants are also used for getting high end application characteristics in various high end applications. Moreover, these plants improve bonding of the powder to the metal for excellent output. Pretreatment plant offered by us can also be customized as per the needs and demands of our valued patrons to make optimum utilization of its utilities. Valued patrons can avail these plants from us at competitive prices.

Advanced Multi-Stage Pretreatment Technology

This plant features a multi-stage system (2-5 customizable stages) ensuring efficient removal of contaminants before primary treatment. The process integrates automated dosing, precise pH control, and robust mixing for optimal chemical reactions, making it adaptable to fluctuating influent quality in various industries.

Durability and Safety for Harsh Industrial Environments

With acid and alkali-resistant tank materials and MS/FRP lining, the IPTP-100 excels in demanding conditions. Safety is prioritized through features like overload and short-circuit protection, while the sturdy, powder-coated MS/SS construction enables long service life and resistance to corrosion.

Easy Installation and Minimal Maintenance

Designed with user convenience in mind, the pretreatment plant offers easy access for inspection and servicing. It requires minimal maintenance thanks to its efficient mechanical and chemical dosing systems, and site installation and commissioning services are provided by the manufacturer.

FAQ's of Industrial Pretreatment Plants:

Q: How does the industrial pretreatment plant ensure effective removal of contaminants?

A: The plant utilizes customizable multi-stage pretreatment tanks (2-5 stages), combining automated chemical dosing, agitator-fitted mixing, and automatic pH monitoring. This process neutralizes industrial effluents efficiently, preparing them for further treatment and ensuring compliance with discharge standards.

Q: What materials are used to construct the pretreatment tanks and how do they resist corrosion?

A: The tanks are made from high-grade Mild Steel (MS) or Stainless Steel (SS) and are lined with MS/FRP, ensuring resistance to acids and alkalis. This construction guarantees superior durability and protection against corrosive industrial wastewater.

Q: When should a skid-mounted option be considered for the plant?

A: A skid-mounted version is ideal when portability or rapid installation is required, such as in modular set-ups or facilities with space constraints. This design allows for quick deployment and easy relocation if necessary.

Q: Where can the IPTP-100 pretreatment plant be installed and what support is offered?

A: The plant is suitable for installation at industrial sites engaged in effluent treatment, electroplating, surface cleaning, or metal finishing. The manufacturer provides site installation, commissioning, as well as ongoing on-site and remote service support across India.

Q: What is the typical maintenance requirement for this pretreatment system?

A: Maintenance is minimal due to its sturdy design, quality materials, and easy-access configuration. Routine checks include inspecting agitators, dosing systems, and pH controls. Assistance for maintenance and troubleshooting is readily available from the manufacturer.

Q: How does the automatic pH control system benefit operational efficiency?

A: The automatic dosing and pH monitoring system continuously regulates chemical addition, maintaining optimal pH levels in real time. This ensures process consistency, reduces manual intervention, and helps meet strict industrial effluent standards effectively.

Q: What are the energy requirements and efficiency features of the plant?

A: Depending on the model and capacity, the plant operates within a 2-10 kW power range, typically consuming about 5 kW per unit. Its electric drive (3 HP, 1450 RPM) delivers high operational efficiency (>90%) and quiet operation, ensuring reliable performance without excessive energy use.

Tell us about your requirement